Semiconductor Cleanroom Project in Philippines | Farclean Case Study

1. Project Overview & Technical Specifications

To support high-frequency SAW filter and microelectronic assembly, Farclean provided an end-to-end modular cleanroom enclosure system designed to meet strict contamination control and electrostatic discharge (ESD) standards:

*Note: All modular enclosure components were pre-engineered at Farclean’s automated manufacturing base and shipped in sea-freight wooden crates for rapid field assembly.

2. Project Challenges & Custom Engineering Solutions

• Strict Contamination & ESD Control: Semiconductor wafer processing requires zero airborne dust and permanent static dissipation. Farclean engineered high-density rockwool panels featuring a specialized ESD-resistant coating to mitigate electrostatic discharge risks.
• Airtight Pressure Differential Management: To maintain positive pressure cascades across clean zones, we supplied custom steel cleanroom doors equipped with heavy-duty drop-down bottom seals, air-tight rubber gaskets, and integrated door interlock logic.
• Flush Architectural Integration: All double-glazed tempered glass windows sit completely flush with the modular wall panels, featuring built-in desiccants to prevent fogging and eliminating ledges for effortless sterilization.
• Seamless Overseas Execution: To support a tight 5-month timeline, full 3D CAD modeling and pre-assembly checks were conducted prior to export. Detailed BIM node drawings and installation SOPs enabled smooth local assembly in Laguna.

3. Project Results & Client Benefits

The completed facility successfully passed all airborne particle counts, pressure retention, and static dissipation tests on the first attempt:

• Zero Damage Cargo Handling: 100% of panels and doors arrived at the Laguna Technopark site in flawless condition via reinforced export wooden packaging.
• On-Time Production Line Activation: Completed within the 5-month window, allowing the client to ramp up overseas semiconductor manufacturing on schedule.
• Long-Term Energy Optimization: High thermal insulation and ultra-low air leakage rates significantly reduced HVAC power consumption for the facility.

Planning a High-Tech Cleanroom Project in Southeast Asia?

Whether you are expanding a semiconductor fab, pharmaceutical facility, or electronics packaging plant, Farclean provides tailored cleanroom panels, doors, and engineering solutions to meet your global compliance standards.

Contact Our Cleanroom Engineers Today to receive a CAD layout proposal and technical cost estimate for your facility.